China wholesaler CHINAMFG Customized High-Precision Stainless Steel 316 Machining Sleeve Coupling Spline Shaft Coupling spline coupling

Product Description

Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001

Material Stainless Steel SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C
Steel Q235,C20,C45(K1045),1214,1215
Brass C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604
Bronze C51000, C52100, C54400,CuSn8
Aluminum AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
Alloy Steel SCM435,10B21
Plastic PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic
Others According to customers’ requirements

Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending
Finish Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting
Dimensions According to customer’s drawing
Tolerance ±0.005mm
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ Negotiable
QC Policy 100% inspection and random inspection before shipment, with QC passed label
Stardard Materials and surface treatment comply with RoHS/Reach Directives
Processing Equipments CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher,
Milling machine,CNC wire-cut machine,Charmfering machine;
Testing Equipments CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine
Calipers,
Application Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries
Packaging PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment
Delivery Time Within 15-20 working days after deposit or payment received
Shipping Ports FOB HangZhou

About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?

(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.

(2). We provide a competitive price.

(3). High precision, tolerance can be within + 0.005

(4). 10 years’ fabrication experience.

(5). Small order also is welcomed. M100

(6). We can also provide one-stop service, including mold and assembly.

(7). All your information is confidential, and we can CHINAMFG NDA as well.

5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

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spline coupling

Can mechanical couplings compensate for shaft misalignment and vibrations?

Yes, mechanical couplings can compensate for shaft misalignment and vibrations to a certain extent, depending on their design and flexibility. The ability to accommodate misalignment and dampen vibrations is a key feature of many mechanical couplings, making them suitable for a wide range of applications. Here’s how they achieve these compensatory functions:

1. Shaft Misalignment Compensation:

Mechanical couplings, especially flexible couplings, are designed to handle various types of shaft misalignment, which can occur due to installation errors, thermal expansion, or dynamic loads. The following types of misalignment can be compensated by specific couplings:

  • Angular Misalignment: Some flexible couplings, like Oldham couplings or universal couplings (Hooke’s joints), can accommodate angular misalignment between the shafts.
  • Parallel Misalignment: Elastomeric or rubber couplings, such as jaw couplings or tire couplings, can compensate for parallel misalignment.
  • Axial Misalignment: Certain types of flexible couplings, like beam couplings or bellows couplings, can tolerate axial misalignment.

2. Vibration Damping:

Flexible couplings are particularly effective at dampening vibrations in mechanical systems. The flexible elements or materials used in these couplings absorb vibrations caused by imbalances or dynamic loads, reducing the transmission of vibrations to connected components. This feature helps in:

  • Reducing wear and fatigue on bearings, gears, and other components.
  • Minimizing noise and improving the overall system’s smooth operation.
  • Protecting sensitive equipment from excessive vibrations.

3. Limitations:

While mechanical couplings can compensate for some degree of misalignment and dampen vibrations, they have limitations:

  • Excessive misalignment: Couplings have their specified misalignment limits. If misalignment exceeds these limits, it may lead to premature wear or coupling failure.
  • High-frequency vibrations: Some couplings may not effectively dampen high-frequency vibrations, and additional measures might be needed to control vibrations in such cases.
  • Resonance: Couplings can introduce or exacerbate resonance in a system if not selected properly for the application.

Overall, mechanical couplings with misalignment compensation and vibration damping properties play a crucial role in ensuring smooth and reliable operation of mechanical systems. Proper selection and installation of the appropriate coupling based on the specific application requirements are essential to maximize their compensatory capabilities.

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Exploring the use of mechanical couplings in high-power and heavy-duty machinery.

Mechanical couplings play a critical role in high-power and heavy-duty machinery, where reliable power transmission and robust performance are essential. These couplings are designed to withstand substantial torque, accommodate misalignment, and provide durability under demanding operating conditions. Here are some key aspects of using mechanical couplings in such machinery:

1. Power Transmission:

In high-power machinery, such as large industrial pumps, compressors, and turbines, mechanical couplings efficiently transfer significant amounts of torque from the driving source (e.g., motor or engine) to the driven equipment. The coupling’s design and material selection are crucial to ensure efficient power transmission and prevent energy losses.

2. Torque Capacity:

Heavy-duty machinery often generates high torque levels during operation. Mechanical couplings used in these applications are designed to handle these high torque requirements without compromising their structural integrity.

3. Misalignment Compensation:

Heavy-duty machinery may experience misalignment due to thermal expansion, foundation settling, or other factors. Mechanical couplings with flexible elements, like elastomeric or grid couplings, can effectively compensate for misalignment, reducing stress on connected equipment and prolonging the machinery’s life.

4. Shock Load Absorption:

High-power machinery may encounter sudden shock loads during starts, stops, or operational changes. Mechanical couplings with damping or shock-absorbing capabilities, such as elastomeric or disc couplings, help protect the equipment from damage and improve overall system reliability.

5. Heavy-Duty Applications:

Heavy-duty machinery, such as mining equipment, construction machinery, and steel rolling mills, require couplings capable of withstanding harsh conditions and heavy loads. Couplings made from robust materials like steel, cast iron, or alloy steel are commonly used in these applications.

6. High-Temperature Environments:

In certain heavy-duty machinery, like industrial furnaces and kilns, mechanical couplings are exposed to high temperatures. Couplings made from high-temperature alloys or materials with excellent heat resistance are selected for such applications.

7. Precision Machinery:

In precision machinery, such as CNC machines and robotics, couplings with low backlash and high torsional stiffness are preferred to ensure accurate and repeatable motion control.

8. Overload Protection:

Some high-power machinery may experience occasional overloads. Couplings with torque-limiting capabilities, like shear pin or magnetic couplings, can act as overload protection, preventing damage to the machinery during such instances.

Mechanical couplings in high-power and heavy-duty machinery are engineered to meet the specific requirements of each application, delivering reliable performance, safety, and efficiency. The proper selection and installation of couplings play a vital role in ensuring the optimal operation of these critical machines.

“`spline coupling

Can a faulty mechanical coupling lead to equipment failure and downtime?

Yes, a faulty mechanical coupling can indeed lead to equipment failure and downtime in a mechanical system. The importance of well-maintained and properly functioning couplings cannot be overstated, and their failure can have significant consequences:

1. Loss of Torque Transmission:

A faulty coupling may not be able to effectively transmit torque from the motor to the driven load. This loss of torque transmission can result in reduced or erratic performance of the equipment.

2. Increased Wear and Damage:

When a coupling is not functioning correctly, it may introduce excessive play or misalignment between the connected components. This can lead to increased wear on bearings, shafts, gears, and other parts, accelerating their deterioration.

3. Vibrations and Resonance:

Faulty couplings can cause vibrations and resonance in the system, leading to stress and fatigue in the equipment. These vibrations can further propagate throughout the machinery, affecting nearby components and leading to potential failures.

4. Overloading and Overheating:

In some cases, a faulty coupling may not slip or disengage as intended when subjected to overload conditions. This can cause excessive stress on the equipment, leading to overheating and potential damage to the motor, gearbox, or other components.

5. System Downtime:

When a mechanical coupling fails, it often necessitates equipment shutdown for repairs or replacement. This unplanned downtime can lead to production halts, reduced efficiency, and financial losses for businesses.

6. Safety Risks:

A faulty coupling that fails to disconnect or slip during overloads can pose safety risks to personnel and equipment. It may lead to unexpected and potentially dangerous equipment behavior.

7. Costly Repairs and Replacements:

Fixing or replacing damaged components due to coupling failure can be costly. Additionally, if a faulty coupling causes damage to other parts of the system, the repair expenses can escalate.

Regular maintenance and inspections of mechanical couplings are crucial to detect early signs of wear or damage. Identifying and addressing issues promptly can help prevent equipment failure, reduce downtime, and ensure the smooth and efficient operation of mechanical systems.

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China wholesaler CHINAMFG Customized High-Precision Stainless Steel 316 Machining Sleeve Coupling Spline Shaft Coupling   spline couplingChina wholesaler CHINAMFG Customized High-Precision Stainless Steel 316 Machining Sleeve Coupling Spline Shaft Coupling   spline coupling
editor by CX 2024-05-02

Spline Coupling

As one of spline coupling manufacturers, suppliers and exporters of mechanical products, We offer spline coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of spline coupling.

 

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