China manufacturer Customized CNC Turning Transmission Parts Shaft Coupling Spline Ball Gear spline coupling

Product Description

 

Basic Info. of Our Customized CNC Machining Parts
Quotation According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.)
Tolerance  +/-0.005 – 0.01mm (Customizable)
Surface Roughness Ra0.2 – Ra3.2 (Customizable)
Materials Available Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc.
Surface Treatment Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc.
Processing Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc.
Testing Equipment Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine
Drawing Formats PRO/E, Auto CAD, CHINAMFG Works , UG, CAD / CAM / CAE, PDF
Our Advantages 1.) 24 hours online service & quickly quote and delivery.
2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015.
3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience.
4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc.
5.) We can provide customized assembly services for those customers who have assembly needs.

 

Available Material
Stainless Steel    SS201,SS301, SS303, SS304, SS316, SS416, etc.
Steel    mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass    HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc.
Copper     C11000, C12000,C12000, C36000 etc.
Aluminum     A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc.
Iron     A36, 45#, 1213, 12L14, 1215 etc.
Plastic     ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.
Others     Various types of Titanium alloy, Rubber, Bronze, etc.

Available Surface Treatment
Stainless Steel Polishing, Passivating, Sandblasting, Laser engraving, etc.
Steel Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc.
Aluminum parts Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc.
Plastic Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc.

FAQ:

Q1: Are you a trading company or a factory?
A1: We are a factory

Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.

Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.

Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also   provide design and drawing services. You need to provide samples or sketches.

Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.

Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
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spline coupling

Can mechanical couplings compensate for shaft misalignment and vibrations?

Yes, mechanical couplings can compensate for shaft misalignment and vibrations to a certain extent, depending on their design and flexibility. The ability to accommodate misalignment and dampen vibrations is a key feature of many mechanical couplings, making them suitable for a wide range of applications. Here’s how they achieve these compensatory functions:

1. Shaft Misalignment Compensation:

Mechanical couplings, especially flexible couplings, are designed to handle various types of shaft misalignment, which can occur due to installation errors, thermal expansion, or dynamic loads. The following types of misalignment can be compensated by specific couplings:

  • Angular Misalignment: Some flexible couplings, like Oldham couplings or universal couplings (Hooke’s joints), can accommodate angular misalignment between the shafts.
  • Parallel Misalignment: Elastomeric or rubber couplings, such as jaw couplings or tire couplings, can compensate for parallel misalignment.
  • Axial Misalignment: Certain types of flexible couplings, like beam couplings or bellows couplings, can tolerate axial misalignment.

2. Vibration Damping:

Flexible couplings are particularly effective at dampening vibrations in mechanical systems. The flexible elements or materials used in these couplings absorb vibrations caused by imbalances or dynamic loads, reducing the transmission of vibrations to connected components. This feature helps in:

  • Reducing wear and fatigue on bearings, gears, and other components.
  • Minimizing noise and improving the overall system’s smooth operation.
  • Protecting sensitive equipment from excessive vibrations.

3. Limitations:

While mechanical couplings can compensate for some degree of misalignment and dampen vibrations, they have limitations:

  • Excessive misalignment: Couplings have their specified misalignment limits. If misalignment exceeds these limits, it may lead to premature wear or coupling failure.
  • High-frequency vibrations: Some couplings may not effectively dampen high-frequency vibrations, and additional measures might be needed to control vibrations in such cases.
  • Resonance: Couplings can introduce or exacerbate resonance in a system if not selected properly for the application.

Overall, mechanical couplings with misalignment compensation and vibration damping properties play a crucial role in ensuring smooth and reliable operation of mechanical systems. Proper selection and installation of the appropriate coupling based on the specific application requirements are essential to maximize their compensatory capabilities.

“`spline coupling

Do mechanical couplings require regular maintenance, and if so, how often?

Yes, mechanical couplings do require regular maintenance to ensure their optimal performance and longevity. The frequency of maintenance depends on various factors, including the type of coupling, the application’s operating conditions, and the manufacturer’s recommendations. Here are some general guidelines for the maintenance of mechanical couplings:

1. Visual Inspection:

Perform regular visual inspections of the coupling to check for signs of wear, damage, or misalignment. Inspect for any corrosion, cracks, or wear on the coupling components.

2. Lubrication:

Some mechanical couplings, especially those with moving parts or sliding surfaces, require periodic lubrication. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication.

3. Torque Verification:

Check the tightness of fasteners, such as set screws or bolts, to ensure that the coupling is securely attached to the shafts. Loose fasteners can lead to misalignment and reduced performance.

4. Alignment Check:

Regularly check the alignment of the connected shafts to ensure that the coupling is operating within its design limits. Misalignment can lead to premature wear and reduced coupling efficiency.

5. Replacement of Worn Components:

If any coupling components show signs of wear or damage beyond acceptable limits, replace them promptly to prevent further issues.

6. Operating Condition Analysis:

Monitor the operating conditions of the mechanical system and assess whether any changes have occurred that may affect the coupling’s performance. Environmental conditions, load variations, and other factors can impact the coupling’s wear rate.

7. Manufacturer’s Guidelines:

Always follow the maintenance recommendations provided by the coupling manufacturer. The manufacturer’s guidelines may include specific inspection intervals and maintenance procedures tailored to the coupling type and application.

The maintenance frequency for mechanical couplings can vary from monthly inspections for high-demand applications to annual inspections for less demanding conditions. In some cases, couplings in critical systems may require more frequent inspections to ensure their reliability.

Implementing a proactive maintenance program for mechanical couplings helps identify potential issues early and prevents unexpected failures that can lead to costly downtime and repairs. Regular maintenance extends the life of the coupling, improves system efficiency, and enhances overall operational safety.

“`spline coupling

What is a spline coupling?

A spline coupling is a type of mechanical coupling used to connect two shafts, allowing torque transmission between them while allowing a small amount of relative movement or misalignment. The term “spline” refers to the ridges or teeth on the coupling’s inner or outer surface, which engage with corresponding ridges or grooves on the shafts.

Spline couplings are commonly used in applications where precise torque transmission, rotational alignment, and axial movement are required. They offer several advantages:

1. Torque Transmission:

By using the interlocking ridges or teeth, spline couplings provide a secure connection between the shafts, ensuring efficient torque transfer from one shaft to the other.

2. Misalignment Compensation:

Spline couplings can accommodate a small amount of angular and parallel misalignment between the connected shafts, allowing flexibility in the mechanical system and reducing stress on bearings and other components.

3. Axial Movement:

Some spline couplings, such as spline shafts, allow limited axial movement, making them suitable for applications where shafts may experience thermal expansion or contraction.

4. High Precision:

Spline couplings provide high precision and repeatability in motion control applications. They are commonly used in robotics, machine tools, and automotive transmissions.

5. Different Types:

There are various types of spline couplings, including involute splines, straight-sided splines, and serrated splines, each with different designs and applications.

It is important to note that spline couplings require precise machining and assembly to ensure proper engagement and torque transmission. They are typically used in applications where high torque, precision, and flexibility are necessary for the system’s performance.

“`
China manufacturer Customized CNC Turning Transmission Parts Shaft Coupling Spline Ball Gear   spline couplingChina manufacturer Customized CNC Turning Transmission Parts Shaft Coupling Spline Ball Gear   spline coupling
editor by CX 2024-03-04

Spline Coupling

As one of spline coupling manufacturers, suppliers and exporters of mechanical products, We offer spline coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of spline coupling.

 

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