China wholesaler Machinery Tractor Drive Shaft Worm Gear Spline Pinion CNC Machining Quenching High Precision Steel Joints Couplings with Steaming Treatment for Vehicle spline coupling

Product Description

You can kindly find the specification details below:

HangZhou Mastery Machinery Technology Co., LTD helps manufacturers and brands fulfill their machinery parts by precision manufacturing. High precision machinery products like the shaft, worm screw, bushing, couplings, joints……Our products are used widely in electronic motors, the main shaft of the engine, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to different industries, including automotive, industrial, power tools, garden tools, healthcare, smart home, etc.

Mastery caters to the industrial industry by offering high-level Cardan shafts, pump shafts, and a bushing that come in different sizes ranging from diameter 3mm-50mm. Our products are specifically formulated for transmissions, robots, gearboxes, industrial fans, and drones, etc.

Mastery factory currently has more than 100 main production equipment such as CNC lathe, CNC machining center, CAM Automatic Lathe, grinding machine, hobbing machine, etc. The production capacity can be up to 5-micron mechanical tolerance accuracy, automatic wiring machine processing range covering 3mm-50mm diameter bar.

Key Specifications:

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ15(Customized)
Diameter Tolerance f9(-0.016/-0.059)
Roundness 0.05mm
Roughness Ra0.8
Straightness N.A
Hardness HRC50-55
Length 257mm(Customized)
Heat Treatment Quenching(Customized)
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

Quality Management:

  • Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test, ROHS, and Mechanical Dimension Check
  • Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector
  • Quality system: ISO9001, IATF 16949, ISO14001
  • Eco-Friendly: ROHS, Reach.

Packaging and Shipping:  

Throughout the entire process of our supply chain management, consistent on-time delivery is vital and very important for the success of our business.

Mastery utilizes several different shipping methods that are detailed below:

For Samples/Small Q’ty: By Express Services or Air Fright.

For Formal Order: By Sea or by air according to your requirement.

 

Mastery Services:

  • One-Stop solution from idea to product/ODM&OEM acceptable
  • Individual research and sourcing/purchasing tasks
  • Individual supplier management/development, on-site quality check projects
  • Muti-varieties/small batch/customization/trial orders are acceptable
  • Flexibility on quantity/Quick samples
  • Forecast and raw material preparation in advance are negotiable
  • Quick quotes and quick responses

General Parameters:

If you are looking for a reliable machinery product partner, you can rely on Mastery. Work with us and let us help you grow your business using our customizable and affordable products.

spline coupling

What are the best practices for installing a mechanical coupling correctly?

Proper installation of a mechanical coupling is essential to ensure its optimal performance and prevent premature failure. Follow these best practices when installing a mechanical coupling:

1. Clean the Shaft Ends:

Before installation, ensure that the shaft ends are clean and free from dirt, debris, and any old coupling remnants. Clean the shafts using a suitable solvent if necessary.

2. Verify Shaft and Bore Dimensions:

Check the dimensions of the shaft and bore to ensure they match the coupling’s specifications. Ensure that the shaft and bore diameters, keyway sizes, and lengths are correct for the specific coupling.

3. Lubricate Contact Surfaces:

Apply a thin layer of appropriate lubricant to the contact surfaces of the shaft and coupling bore. This helps in easy installation and minimizes the risk of galling or damage during assembly.

4. Align Shaft and Coupling:

Align the shafts and coupling properly before installing. Avoid forcing the coupling onto the shaft; it should slide smoothly into position.

5. Use Proper Installation Tools:

Use the recommended installation tools or methods provided by the coupling manufacturer. Using improper tools may lead to damage or misalignment of the coupling.

6. Tighten Fasteners Gradually and Evenly:

If the coupling uses set screws, bolts, or any fasteners, tighten them gradually and evenly in a criss-cross pattern. This ensures uniform distribution of pressure and prevents distortion.

7. Check for Proper Keyway Fit:

If the coupling utilizes keyways, ensure that the keys fit snugly into both the shaft and the coupling keyway to prevent movement or slippage.

8. Verify Proper Torque:

If the coupling requires a specific torque value for installation, use a torque wrench to achieve the correct tightening. Avoid over-torquing as it may damage the coupling or cause premature wear.

9. Inspect for Runout and Alignment:

After installation, inspect the coupling for runout and alignment. Verify that the shafts are concentric and parallel, as misalignment can lead to premature coupling failure.

10. Conduct Regular Inspections:

Perform regular inspections and maintenance of the coupling during its operational life. Check for signs of wear, misalignment, or damage and address any issues promptly.

Adhering to these best practices ensures that the mechanical coupling is installed correctly and operates as intended. Proper installation increases the coupling’s longevity, minimizes the risk of downtime, and contributes to the overall efficiency and reliability of the mechanical system.

“`spline coupling

Real-world examples of mechanical coupling applications in different industries.

Mechanical couplings play a vital role in numerous industries, connecting shafts and transmitting torque between various mechanical components. Here are some real-world examples of mechanical coupling applications in different industries:

1. Manufacturing Industry:

In manufacturing plants, mechanical couplings are used in conveyor systems to connect motors to rollers or pulleys, enabling the movement of materials along assembly lines. They are also found in machine tools, such as lathes and milling machines, to transmit torque from the motor to the cutting tools.

2. Automotive Industry:

In the automotive sector, mechanical couplings are used in the powertrain to connect the engine to the transmission and wheels. They enable the transmission of torque from the engine to the wheels, allowing the vehicle to move. Couplings like universal joints (U-joints) are used in the drive shaft to accommodate the misalignment between the engine and the rear axle.

3. Aerospace Industry:

In the aerospace industry, mechanical couplings are used in aircraft engines to transmit torque from the turbine to the propellers or fans. They are also found in flight control systems to connect the pilot’s controls to the aircraft’s control surfaces, allowing for precise maneuvering.

4. Marine Industry:

In ships and boats, mechanical couplings are used in propulsion systems to connect the engine to the propeller shaft. They are also found in steering systems to connect the steering wheel to the rudder, enabling navigation and control of the vessel.

5. Oil and Gas Industry:

In the oil and gas sector, mechanical couplings are used in pumps and compressors to connect the electric motor or engine to the rotating shaft, facilitating the pumping or compression of fluids and gases. They are also used in drilling equipment to transmit torque from the drilling motor to the drill bit.

6. Mining Industry:

In mining operations, mechanical couplings are used in conveyors to transport mined materials, connecting motors to conveyor belts. They are also used in crushers and grinding mills to transmit torque from the motors to the crushing or grinding equipment.

7. Renewable Energy Industry:

In renewable energy applications, mechanical couplings are used in wind turbines to connect the rotor blades to the main shaft, enabling the conversion of wind energy into electricity. They are also used in hydroelectric power plants to connect the turbines to the generators.

8. Construction Industry:

In construction equipment, mechanical couplings are used in excavators, bulldozers, and other machinery to transmit torque from the engine to the hydraulic pumps and other working components.

These are just a few examples of how mechanical couplings are used across various industries to ensure efficient power transmission and smooth operation of a wide range of mechanical systems and equipment.

“`spline coupling

What is a mechanical coupling and its significance in engineering applications?

A mechanical coupling is a device used to connect two rotating shafts or components in a mechanical system to transmit torque and motion between them. It plays a crucial role in various engineering applications by providing a reliable and efficient means of power transmission. The significance of mechanical couplings in engineering applications can be understood through the following points:

1. Torque Transmission:

One of the primary functions of a mechanical coupling is to transmit torque from one shaft to another. This allows for the transfer of power between different components of a machine or system.

2. Misalignment Compensation:

Mechanical couplings can accommodate certain degrees of misalignment between connected shafts. This is crucial in real-world applications where perfect alignment may not always be achievable or maintained due to various factors.

3. Vibration Damping:

Some mechanical couplings, especially flexible couplings, help dampen vibrations caused by imbalances or load fluctuations. This feature prevents excessive wear on components and improves the overall stability and performance of the system.

4. Shock Absorption:

In systems subject to sudden shocks or impacts, mechanical couplings with certain flexibility can absorb and dissipate the energy, protecting the connected equipment from damage.

5. Load Distribution:

By connecting two shafts, a mechanical coupling can evenly distribute the load between them. This ensures that both shafts share the torque and forces, preventing premature wear on a single shaft.

6. Versatility:

Mechanical couplings come in various types and designs, each tailored to specific applications. This versatility allows engineers to choose the most suitable coupling based on factors such as load requirements, speed, misalignment tolerance, and environmental conditions.

7. Maintenance and Repair:

In engineering applications, mechanical couplings are generally modular and easy to replace, simplifying maintenance and repair tasks. This helps reduce downtime and improves the overall efficiency of the system.

8. Reducing Overload:

In scenarios where the connected components experience overload or excessive torque, certain types of mechanical couplings can act as a safety feature by slipping or disengaging before damage occurs, protecting the system from catastrophic failure.

Overall, mechanical couplings are essential components in various engineering applications, including industrial machinery, automotive systems, power transmission, robotics, and many others. Their ability to reliably connect rotating shafts, transmit torque, and compensate for misalignment contributes significantly to the smooth and efficient operation of mechanical systems.

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China wholesaler Machinery Tractor Drive Shaft Worm Gear Spline Pinion CNC Machining Quenching High Precision Steel Joints Couplings with Steaming Treatment for Vehicle   spline couplingChina wholesaler Machinery Tractor Drive Shaft Worm Gear Spline Pinion CNC Machining Quenching High Precision Steel Joints Couplings with Steaming Treatment for Vehicle   spline coupling
editor by CX 2023-10-09

Spline Coupling

As one of spline coupling manufacturers, suppliers and exporters of mechanical products, We offer spline coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of spline coupling.

 

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